Product Overview
Shanxi Huazhan Wear-Resistant Materials Technology Co., Ltd. specializes in advanced Ceramic Lined Pipe, a revolutionary solution designed to combat abrasion, corrosion, and high-impact wear in the most demanding industrial environments. Crafted with 95 %+ alumina ceramic (Al₂O₃) and reinforced with corundum (α-Al₂O₃) as the primary crystalline phase, our pipes deliver unmatched performance for material handling systems in mining, power generation, coal processing, and heavy-industry applications.
Ceramic Lined Pipe 's Parameters：
|
Specifications |
Outer diameter |
Inner diameter |
Wall thickness |
Steel pipe thickness |
|
DN80 |
112~132 |
80 |
10~14 |
6~12 |
|
DN100 |
132~152 |
100 |
10~14 |
6~12 |
|
DN125 |
157~177 |
125 |
10~14 |
6~12 |
|
DN150 |
182~202 |
150 |
10~14 |
6~12 |
|
DN200 |
236~264 |
200 |
10~20 |
6~12 |
|
DN250 |
286~314 |
250 |
10~20 |
6~12 |
|
DN300 |
336~364 |
300 |
10~20 |
6~12 |
|
DN350 |
386~414 |
350 |
10~20 |
6~12 |
|
DN400 |
436~464 |
400 |
10~20 |
6~12 |
|
DN450 |
486~514 |
450 |
10~20 |
6~12 |
|
DN500 |
542~584 |
500 |
15~30 |
6~12 |
|
DN600 |
642~684 |
600 |
15~30 |
6~12 |
|
DN700 |
742~784 |
700 |
15~30 |
6~12 |
|
DN800 |
842~884 |
800 |
15~30 |
6~12 |
|
DN900 |
942~984 |
900 |
15~30 |
6~12 |
|
DN1000 |
1046~1088 |
1000 |
15~30 |
8~14 |
|
DN1200 |
1246~1288 |
1200 |
15~30 |
8~14 |
|
DN1400 |
1446~1488 |
1400 |
15~30 |
8~14 |
|
DN1600 |
1646~1688 |
1600 |
15~30 |
8~14 |
|
DN1800 |
1846~1888 |
1800 |
15~30 |
8~14 |
|
DN2000 |
2046~2088 |
2000 |
15~30 |
8~14 |
|
Note: Customized according to customer needs. |
||||
Key Advantages of Ceramic Lined Pipe
1.Superior Wear Resistance
Alumina Ceramic Core: With a Mohs hardness of 9.0 (second only to diamond), our ceramic lining reduces wear by 90% compared to traditional steel pipes, extending service life by 3–5 times.
Impact-Resistant Design: A unique composite structure combines the hardness of ceramic with a flexible steel outer shell, ensuring resistance to mechanical shocks and particle collisions.
2. Extreme Environmental Durability
High-Temperature Stability: Maintains structural integrity in temperatures up to 1,600°C, ideal for thermal power plants and smelting operations.
Chemical Inertness: Perfect for slurry transport in harsh mining or chemical processing environmen ts.
3. Optimized Performance
Smooth Surface Finish: Ceramic lining achieves a surface roughness of Ra ≤ 0.2μm, minimizing friction and energy loss in pneumatic or hydraulic conveying systems.
Thermal Conductivity: Efficient heat dissipation prevents material buildup and blockages in high-temperature applications like fly ash transport.
4. Customizable Solutions
Versatile Dimensions: Available in diameters from 50mm to 1,200mm and lengths up to 6 meters, tailored to fit complex industrial layouts.
Modular Design: Features flanged, welded, or quick-connect joints for rapid installation and maintenance.
Applications of Ceramic Lined Pipe
1. Power Generation
Coal Pulverizing Systems: The pipes withstand high-velocity coal particles (up to 50 m/s) in pulverizers, reducing wear by 90% compared to carbon steel. Their smooth ceramic surface minimizes friction, enhancing fuel flow efficiency.
Fly Ash Pipelines: Ideal for transporting abrasive fly ash in electrostatic precipitators and ash handling systems, the pipes' thermal stability prevents deformation in high-temperature flue gas environments.
Hydraulic Slag Removal: Resists erosion from molten slag and cooling water mixtures in boiler slag systems, ensuring continuous operation in coal-fired and biomass plants.
2. Mining & Coal Processing
Heavy-Medium Coal Slurry Pipelines: Handles dense suspensions of magnetite/ferrosilicon and coal at pressures exceeding 6 MPa, crucial for dense-medium cyclone (DMC) separation circuits.
Ore Tailings Transport: Resists abrasion from iron, copper, and gold tailings containing sharp silica particles, reducing pipeline replacement frequency by 70%.
Conveyor Chutes & Hoppers: Protects transfer points from impact damage caused by large ore lumps (up to 50 mm), even in sub-zero Arctic mining operations.
Mineral Processing: Used in grinding circuits and hydrocyclone feed lines.
3. Steel & Metallurgy
Molten Slag Handling: Engineered for ladle and tundish systems, the pipes endure 1,500°C molten slag while resisting thermal shock during rapid cooling cycles.
Pelletizing Systems: Transports high-temperature iron ore pellets (1,200°C) without liner degradation, critical for direct-reduced iron (DRI) production.
Blast Furnace Gas Ducts: Combats erosion from hot, dust-laden gases in furnace exhaust systems, maintaining airflow efficiency.
4. Chemical & Petrochemical
Offshore Platforms: Resists saltwater corrosion and sand erosion in seawater injection or produced water disposal systems.
Polymer Production: Used in catalyst slurry lines for polyethylene plants, where ceramic inertness prevents contamination of high-purity products.
5. Cement & Waste Management
Clinker Transport: Withstands abrasive cement clinker in preheater towers and cooler systems.
Waste-to-Energy Plants: Handles sharp municipal waste fragments and incinerator ash, reducing unplanned downtime by 60%.
Commitment to Excellence
Adhering to our core philosophy of "Quality First, Reputation Foremost", Shanxi Huazhan integrates cutting-edge R&D (12+ patented technologies) with strict quality assurance protocols. Our ceramic lined pipe is not just products-they are engineered to redefine reliability in the world's toughest industries.
Why Choose Huazhan?
20+ Years of Expertise: We are a Ceramic Lined Pipe manufacturer, we produce 1,300 tons/month of high-quality pipes, serving 110+ product variants across 12 categories.
Innovation-Driven Manufacturing:
ISO 9001-Certified Production: Rigorous quality control from raw material selection (high-purity alumina) to final ultrasonic testing.
Proprietary Bonding Technology: Ensures seamless ceramic-to-steel adhesion, eliminating delamination risks.
Proven Reliability:
70% of our frontline workforce boasts 10+ years of casting experience, guaranteeing precision in every product.
Deployed across 31 provinces in China, with installations in coal mines, steel mills, and thermal power plants.
Sustainability Focus: Reduces downtime and replacement costs, supporting circular economy goals through extended equipment lifespan.
Contact Us Today
Upgrade your material handling systems with Shanxi Huazhan Ceramic Lined Pipe-where advanced materials science meets industrial durability. Let us tailor a solution that slashes your operational costs and maximizes uptime.
Shanxi Huazhan Wear-Resistant Materials Technology Co., Ltd.
Location: GuDan Industrial Park, Taiyuan, Shanxi, China
Capabilities: Custom Engineering | Rapid Delivery | 24/7 Technical Support
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