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Alumina Ceramic Tile & Pipe

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Your Leading Shanxi Huazhan Wear-resistant Materials Co., Ltd. Supplier

Shanxi Huazhan Wear-resistant Materials Co., Ltd. is an enterprise specializing in research and development, production, and sales of mineral separator&cyclone, wear-resistant pipes, alumina ceramic tiles, vibrating screen and crusher based on modern high-performance and many kinds of wear-resistant materials with high-tech methods. At the same time, we also produce ton bags, ordinary woven bags and other related products. Our company can undertake EPC general contracting projects. we have a professional R&D team, design team, construction team, and advanced production equipments to meet the ever-changing needs of customers and provide customers with high-quality products and services.

Why choose us?

Best design

The company has an independent R&D and design team,there are more than 30 engineers.

 

Quality control

Strict quality management, and formed a strict quality restraint mechanism and a reliable quality assurance operation system.

Rich experience

70% of the front-line employees have 10 years of casting experience.

 

One-stop solution

With rich experience and one-to-one service,we can help you choose products and answer technical questions.

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What is Alumina ceramic tile?

Alumina Ceramic Tile is a high-hardness, wear-resistant ceramic sheet made from high-purity alumina (Al₂O₃) powder through high-temperature sintering or hot-pressing molding processes. It is typically used to line the inner walls of metal equipment or pipelines as a protective layer for wear resistance, corrosion resistance, and impact protection.

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Advantages of Alumina Ceramic Tiles
 

High Hardness

The Mohs hardness of Alumina ceramic tile reaches 9.0, second only to diamond. It has effectively resists impact, friction, and abrasion from particulate materials.

 

Excellent Wear Resistance

It has extremely low wear rate, with a much longer service life than traditional metal materials.

And demonstrates exceptional durability in high-wear environments.

 

High-Temperature Performance

It maintains structural stability and excellent performance at high temperatures.

Typically withstands temperatures above 1000°C.

 

Good Chemical Stability

With the resistant to corrosion from acids, alkalis, salts, and other corrosive media.

Particularly suitable for corrosive conditions in industries such as chemical and metallurgy.

Types of Alumina Ceramic Tile
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Flat Ceramic Tiles

 

The most common type, usually square or rectangular in shape.

 

Used for wear-resistant lining of straight pipes and flat surfaces of equipment.

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Curved Ceramic Tiles

Custom-made into curved shapes according to the pipe or equipment surface.

 

Suitable for elbows, pipe bends, and inner walls of irregular equipment.

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Shaped Ceramic Tiles

Specially designed tiles, such as trapezoidal, wedge-shaped, hexagonal, etc.

 

Applied to complex structures or specific parts for enhanced wear protection.

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Mosaic Ceramic Tiles

Small-sized ceramic tiles arranged as a layer through adhesive or coating methods.

 

Ideal for irregular surfaces or lining of small-diameter pipes.

Applications of Alumina Ceramic Tiles

 

Mining Industry

Conveying systems for highly abrasive materials such as ore, coal, and sand.

Applied to chutes, hoppers, classifiers, crusher linings, etc.

Power Industry

Coal powder conveying pipes, dust collectors, ash handling systems.

Enhances the service life of worn parts and reduces maintenance frequency.

Metallurgy Industry

Blast furnace slag discharge systems, ore conveying systems, grinding equipment.

Provides wear protection and reduces equipment wear losses.

Chemical Industry

Lining of pipelines and equipment for corrosive media.

Resists corrosion from acids, alkalis, salts, etc., extending equipment lifespan.

Cement Industry

Mill liners, cyclone separators, powder classifiers, conveying pipes.

Reduces wear from dust and particles on equipment.

Pharmaceutical Industry

Used for material conveying pipelines and equipment linings, providing wear protection.

Ensures stability and safety during production processes.

Agriculture & Food Processing

Grain conveying systems, crusher linings, etc.

Provides wear protection and reduces equipment abrasion.

How to Maintain Alumina Ceramic Tiles
 

To ensure the service life and optimal performance of alumina ceramic tiles, regular inspection and maintenance are essential. Here are the key steps for proper maintenance.

 

 

Regularly inspect the ceramic tile surface for cracks, wear, detachment, or loosening.

 

Check the bonding strength between the tiles and the substrate to ensure there is no peeling or hollowing. Ensure the integrity of the entire lining system to prevent overall failure caused by individual tile damage.

 

Regularly clean the ceramic tile surface to remove dust, sludge, or other deposits, keeping the surface smooth. For tiles used in chemical environments, regularly check and clean any corrosive substances.

Avoid allowing water or other liquids to seep between the tiles and the substrate, which can compromise adhesion.

 

If minor damage or cracks are detected, repair or reinforce them promptly.

When tiles exhibit extensive wear or severe damage, replace them to maintain overall protection.

Ensure the adhesive used during replacement meets the required standards and cures properly.

 

Operational Optimization is also necessary, avoid excessively fast material flow that can cause excessive wear. Minimize direct impact from large particles on the tile surface to extend service life.

 
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FAQ
 

Q: What are Alumina Ceramic Tiles?

A: Alumina ceramic tiles are high-hardness, high-wear-resistance ceramic sheets, they are typically used to protect the inner walls of metal pipes or equipment, enhancing wear resistance, corrosion resistance, and high-temperature performance.

Q: What are the installation methods for Alumina Ceramic Tiles?

A:Bonding Method: Using high-strength adhesives to bond the tiles to the equipment's inner wall.

Welding Method: Fixing the tiles with welding anchors to secure them to the inner wall.

Mechanical Fixing: Installing tiles using bolts or clamps for attachment.

Q: What is the service life of Alumina Ceramic Tiles?

A: The service life depends on the working environment, material purity, installation method, and maintenance. Under normal operating conditions, alumina ceramic tiles can last for several years or even more than a decade.

Q: Can you do customized shape and thickness of the ceramic tile for us?

A: Yes, we support customization, making the different shape/thickness/size of Alumina ceramic tile for our customers.

Q: How are the ceramic tile generally packaged to ensure that there are no quality problems during transportation?

A: Common Packaging Methods for Alumina Ceramic Tiles are carton packing inside and pallets outside, wooden case packing for some bigger sizes, and they would be wrapped with plastic film or foam to aviod any unexpected damage.

Q: If I buy your products, what is the payment method?

A: 30%T/T in advance, rest by T/T before shipment is the normal type we cooperated with customers, but that’s depends on, we could negotiate accordingly.

Q: If I buy enough, how long will the delivery time take?

A: If it is a regular specification, it can be delivered in 7-15 days if there is sufficient stock; if customization is required (such as special thickness, sizes), the delivery time will be extended to 20-30 days, depending on the order quantity and production schedule.

As one of the most professional alumina ceramic tile & pipe manufacturers in China, we're featured by high quality products with different size and weight. Please rest assured to buy high-grade alumina ceramic tile & pipe for sale here from our factory. Good service and competitive price are available.

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